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Food production

Food production – where the purity of the environment directly affects product safety

Dairy plants, meat processing, confectionery, sauces, baby food – in each of them air, steam and water come into daily contact with what later ends up on the table. We will explain how it works and how we help.

Dairy plantMeat processingConfectionerySaucesBaby food

The source of contamination is almost always not whereyou look for it – not the raw materials or staff's hands, but the air and steam

Find your situation

What food producers come to us with

Click a situation – we will show where the problem comes from and how Donaldson filtration solves it.

Mold or bacteria found in the product. Changing raw materials did not help

Dairy plants, confectionery, baby food

This is the most common situation people come to us with. And it almost always turns out that the producer changed raw materials and suppliers several times – with no result. Because the source is elsewhere.

Where the contamination comes from

Every time a tank or maturation vessel is emptied, outside air enters. Atmospheric air contains millions of bacteria and mold spores per cubic meter. If there is no sterile filter on the breather valve, they get straight into the product.

Sterile filter on the breather valveCuts off bacteria and spores every time air enters the tank
Sterile air above the productBacteria retention LRV>9 above packaging and during container blow molding
EC 1935/2004 documentsFood safety of materials is confirmed for the audit
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A BRC, FSSC 22000 audit or retail chain inspection is coming up

Exporters, suppliers to large retailers, producers

International audits are not only about production technology. A significant part of the inspection concerns the documentation: what confirms the safety of every material that contacts the product.

What the inspector will ask about filtration

International certificates for filter materials, safety test protocols, housing documents. If the filters are generics without the required declarations, that is a non-compliance – even if they physically work fine.

International certificatesEC 1935/2004, 3-A, ISO 8573-1 for filter materials
Test protocolsSafety and housing documents – at the inspector's request
Only original DonaldsonGenerics without declarations are a risk of non-compliance at the audit
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The line often stops for filter changes – this eats up time and output

Any food production, unplanned and emergency replacements

A cheap filter seems like a saving. But if it is changed four times more often, it is already more expensive. And every change on a running line risks breaking sterility when the system is opened.

It is about the design

Cheap filters trap contamination only on the surface and clog quickly. Donaldson filters work through the entire depth of the material – they trap 47% more dirt and last 2–4 times longer under the same load.

+47% service lifeDepth filtration through the whole material – fewer replacements
×2–4 service lifeOne cartridge replaces 2–4 generics under the same load
Fewer system openingsFewer changes means a lower risk of breaking line sterility
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Water in production is an ingredient no one checks strictly enough

Dairy, confectionery, baby food – water is part of the product

At a food plant water is used everywhere: as an ingredient, for equipment washing, for cooling systems. When it is part of the product, its quality directly affects taste, shelf life and safety.

A common story

A plant installed a reverse osmosis system but did not take care of pre-filtration before it. The membranes fail after 8–12 months instead of the stated 3 years. Replacing one membrane costs 10–30 times more than the pre-filter that could have protected it.

Pre-filtration before ROProtecting reverse osmosis membranes from premature wear
Membrane life ×3–5Membranes last the rated 3 years instead of 8–12 months
Savings on replacementA membrane is 10–30 times more expensive than the pre-filter that protects it
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Did not find your situation? Describe the task – a Profair Solutions expert will suggest a solution.

Why Donaldson

Not just filters, but concrete results

+47%

Works longer without replacement

Donaldson filters trap 47% more contamination. Fewer stops – more output.

−27%

Cheaper over a year

One Donaldson cartridge replaces 2–4 generics. The purchase price difference pays off within 1–3 months.

3-A / ISO

Documents for audit

A full package of international certificates for passing BRC, FSSC 22000 and internal inspections.

How we work

With production facilities – from diagnostics to support

Step 1

We listen to your task

No technical briefs – you just tell us what is happening.

Step 2

The expert analyzes

We study the process and find the risk points.

Step 3

We propose a solution

A specific protection scheme – nothing extra.

Step 4

We supply and support

Equipment, documents, installation if needed.

Step 5

We stay by your side

Consumables, audits, questions – a single call.

Related challenges

Common situations in food production

Product spoilageMold or bacteria in a batch AuditFilter documents needed RO membranesFail before their time

Not sure which filter protects your production?

Describe your task – a Profair Solutions expert will select a solution and send a quote as soon as possible.

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